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How is Mold Be Made? And How Materials to Be Items?

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How is Mold Be Made? And How Materials to Be Items?

                                      

For each Airlen's items, molds are needed to make materials to be a complete item. Then how are molds made? And how to use molds to produce items?

How are molds be made?

Ⅰ. Mold  design

A mold is combined by female die and male die. Usually Prole and UG engineering apps are applied to design mold with 3D modeling. 3D modeling makes the mold design more visual and precise.

Ⅱ. Prepare mold materials

Mold materials are related to products quality requirement and usually P20 and 45# steel are applied. P20 is applied to the part where contact materials directly and other parts are 45# steel. P20 is more expensive than 45# steel, and P20 is much harder and thus it performs better on abration resistant.

Ⅲ. Maching mold

Use CNC engraving and milling skills to make the mold

Ⅳ. Polishing

Polish the mold to make products more flat and tiny and less detects

Ⅴ. Adjust and finish

Try the mold on injection molding machine and adjust to a perfect stage and the mold is ready to use.

 

How Materials to Be Items?

When mold is ready to use, mount it to the injection machine. Materials will be flowed into the inlet hole and will be shaped to items in the mold. Get the items off the machine and cool it and remove remained edges and finish!

 

Items quality are largely decided by molds. So requires a superior mold is first step of Airlen. 

 

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